TwinLab: a tool for creating digital twins

Unlock the Power of Digital Twins

In today’s fast-paced world, efficiency and optimization are key to staying competitive. A Digital Twin is a dynamic model that replicates the behavior of a physical system, enabling real-time simulations, predictive analytics, and operational improvements. With this technology, companies can anticipate future scenarios, optimize processes, reduce costs, and enhance overall performance.

What is TwinLab?

TwinLab is EAG’s cutting-edge internal solution for creating advanced Digital Twins. Built on well-validated EcosimPro simulation models, TwinLab bridges the gap between simulation and real-world applications, seamlessly integrating with industrial plants, complex systems, and external software.

 

 

A Multi-Layered Approach for Maximum Efficiency

TwinLab is designed with a structured, multi-layered architecture to ensure high performance and scalability:

Multiphysics Models – Built and validated with EcosimPro, these models serve as the foundation of the Digital Twin.
Connectivity Layer – Supports FMI, OPC-UA, Web connection, and other industry standards for seamless integration. Also RT & Parallelization, co-simulation, and integration with PI systems for live data retrieval.
Orchestration Layer – Distributes processes across multiple CPUs for optimized performance.
Application Layer – Offers powerful tools for Operator Training Simulators (OTS), optimization, predictive maintenance, control tuning, CAPEX-OPEX analysis, what-if scenario planning, etc.

 

 

From Simulation to Full Deployment

The Digital Twin creation process follows a streamlined approach:

  • Model Creation & Validation – Develop multiphysics models and validate them using EcosimPro’s testing tools.
  • Model Export & Deployment – Convert validated models into black-box decks and integrate them with control systems (PLCs), SCADA, PI real-time data sources, etc.
  • Final Integration & Use Cases – Deploy the Digital Twin in the target computers with one or more modules: optimization, OTS, predictive maintenance, CAPEX-OPEX analysis, and more.

Whether you’re optimizing industrial plants, energy systems, or manufacturing processes, TwinLab + EcosimPro delivers a powerful, scalable, and future-proof Digital Twin solution.